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Long shot- anyone have the tool to remove rear differential bushing?

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Old 03-08-2017, 08:03 PM
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4DRZ
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Question Long shot- anyone have the tool to remove rear differential bushing?

So I ordered front and rear diff bushings from Z1 and we took the rear diff out to install the bushings only to realize we need a special tool to get the bushing out of the rear subframe. Does anyone have this tool that I could pay to ship to me and then ship back to you? Or is there some other way to get this bushing out? I really wish Z1 would have told me I needed a special tool for this part.
Old 03-08-2017, 08:12 PM
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4doorfury
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You cut it out with a sawzall
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Old 03-08-2017, 08:13 PM
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How do you then press out the outer steel sleeve?
Old 03-08-2017, 08:14 PM
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4doorfury
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You cut through it. If you cut a slit in the sleeve you can knock it out with a punch. If you cut into the subframe at all you can just smooth it with a file don't be too critical
Old 03-08-2017, 08:51 PM
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Cool. Thanks for the tip. I will see if I can track down the tool as I imagine that will be a cleaner and quicker process.
Old 03-09-2017, 07:48 AM
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Rochester
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If you don't mind the mess and the danger and the LOL trailer-park approach... some people take a torch to bushings they can't get out of the sleeve for lack of proper tools.

Looking forward to reading the results in your progress thread. Mine will be going in next month.
Old 03-09-2017, 07:50 AM
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4doorfury
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The torch will remove the bushing however the main issue, the sleeve, will still be there. I have seen many write ups cutting the sleeve out so I wouldn't be too worried with that approach
Old 03-09-2017, 08:09 AM
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The Pope
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..... a lot of the chain store auto parts places will loan out specialty tools ...... just saying...
Old 03-09-2017, 09:15 AM
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4doorfury
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Those tools don't work. Also fyi you will need to press in the new bushing. Go to home depot and get a long bolt, 2 large washers and a nut...Make your own press basically. Nothing else fits up there without buying the press tool which I think z1 sells
Old 03-09-2017, 01:48 PM
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4DRZ
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Originally Posted by The Pope
..... a lot of the chain store auto parts places will loan out specialty tools ...... just saying...
No chain stores have tools for this that I am aware of at this point.

Originally Posted by 4doorfury
Those tools don't work. Also fyi you will need to press in the new bushing. Go to home depot and get a long bolt, 2 large washers and a nut...Make your own press basically. Nothing else fits up there without buying the press tool which I think z1 sells
Z1 says their tool will not work with my steel subframe, but they assure me that a little grease and a punch/mallet should do the trick. We will see about that...
Old 03-09-2017, 02:08 PM
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4doorfury
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No I meant for pressing the new bushing in. Taking the old one out is the hacksaw method lol
Old 03-10-2017, 02:13 PM
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I think my bushing is leaking, but it looks like clear fluid. Is that possible?
I've checked the rear diff, and the fluid level has not changed.
Old 03-10-2017, 03:22 PM
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Originally Posted by 4doorfury
No I meant for pressing the new bushing in. Taking the old one out is the hacksaw method lol
So did I. Hopefully, it goes smoothly.
Old 12-24-2021, 05:14 PM
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Even WITH the Z1 tool, I'm pulling my hair out. I've given up trying to get out that metal sleeve. I don't have enough room to put a long breaker bar extension on the Z1 puller tool to get it to turn. There's also like no room to fit a sawzall blade in there. I don't know how anyone does it. Maybe it's easier on the RWD models vs AWD like mine? I have cut my exhaust off and taken the sway bar off etc. Still can't angle the sawzall blade so that it cuts a neat straight line in the metal sleeve ring. And even if I could, I can't really access the right angle to use a hammer and chisel to try punching out the sleeve? UGH.
Old 12-27-2021, 10:59 AM
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petemo94
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Time to remove the rear-diff from the car. That will give you the access needed.


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